MACCON designs and manufactures space-qualified linear or rotary encoders based on various physical principles. These are discussed in detail below. Depending upon the application, a compromise must be reached between weight, cost, dimensional requirements and hardening against the space environment. In addition, the choie of encoder might be influenced by other design goals such example redundancy and other design constraints such as the capabilities of the motor drive electronics.
The space-qualified encoders from our portfolio are based on the following physical principles:
Please keep reading to learn more, or, contact us to discuss your requirements.
This magnetoresistive (MR) technology is ideal for implementing read-head redundancy. The MACCON MR-Encoder has been developed for the measurement of absolute position in extreme physical environments with a resolution up to 19 Bits. It is especially suited for use in Aircraft and Space and is undergoing full space-rating qualification to ESA standards.
Summary of the benefits of the MR-encoder:
Please download the datasheet on the right-hand side, for more information, or contact us to discuss your requirements.
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Our Inductosyn encoders, which have proven themselves for 60 years in space, in aircraft and on ships, are suitable for harsh environments and high measuring accuracy.
Technology:
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The main technical and economic benefits of the electric / capacitive encoder technology can be summarized as follows:
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We also offer the well-known wound resolver as a space-rated variant (see picture on the right). Less well known, however, is the reluctance resolver, which has certain advantages and disadvantages over the wound resolver. See table further below for a comparison of the two technologies.
The variable reluctance resolver (VRR) consists of a rotor and stator (see picture on the right). The stator consists of insulated copper wire windings (primary and secondary) wound on laminated silicon steel. The rotor is oval-shaped and consists only of laminated silicon steel. The oval shape of the resolver causes a change in reluctance when the rotor revolves inside the stator. This change in reluctance can be used to detect the rotor angle. In contrast to conventional resolvers (rotor and stator both wound), reluctance resolvers have both primary and secondary windings on the stator and do not need a winding in the rotor. This offers many advantages in terms of cost, mass and space requirements. The variable reluctance resolver weighs less, has a shorter axial length and costs less than a conventional resolver.
We manufacture our reluctance resolvers in-house using ESA-certified materials (e.g. a low outgassing potting compound for the stator winding, nickel-plating of stator/rotor lamination stack). We can also offer a redundant stator winding if required. We offer resolvers with different inner and outer diameters.
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Topic | Wound Resolver | Reluctance Resolver |
Stator | Iron core with winding | Iron core with winding |
Rotor | Iron core with winding | Lamination stack with no winding |
Minimum amount of pole-pairs | 1 Pole-pair | 2 Pole-pairs |
Type of feedback | Absolute over 360° for 1 pole-pair | Not absolute over 360° as minimum 2 pole-pairs |
Axial Length | Longer | Shorter |
Reliability | High | Higher, as rotor has no winding. |
Mechanical accuracy (1 mechanical cycle = 360°) | ±10 arcmin for 1 pole-pair ±8 arcmin for 2 pole-pairs ±4 arcmin for 4 pole-pairs ±2 arcmin for 8 pole-pairs ±0,5 arcmin for 16 pole-pairs ±0,33 arcmin for 32 pole-pairs ±0,16 arcmin for 64 pole-pairs Note: the higher the number of pole-pairs, the higher the accuracy. However the maximum achievable speed will be limited due to the the bandwidth of the drive electronics. | ±1° for 2 pole-pairs The higher the pole-pair count, the better the accuracy. |
Rotor throughbore ("rotor inside diameter") | As a rule-of-thumb: Larger throughbore possible, on a
| In general, the throughbore of |
Cost | Higher | Lower |
Application | - Motor commutation | - Motor commutation - Speed control |
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